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Remuage:
Remuage or riddling is the traditional method used to clear the wine. The bottles, still horizontal, are taken to a holed wooden frame call a pupitres. This is made up of two rectangular boards hinged together to from an
inverted V shape. The holes can accommodate the bottles (necks inwards) in any position from the horizontal to the vertical. The remueur (the removal person) manipulates the bottles, turning oscillation and tilting each one gradually to encourage the sediment into the neck of the bottle. At the end of this skilful but labour-intensive operation, which takes up to three months, the bottles will be almost vertical and the sediment resting on the cap. Many firms have now replaced their remueurs with mechanical, computerized gyropalettes which can do the some job equally well in one week. The bottles may be rested –upside down (the neck of one in the punt of another) for some time. The minimum ageing for non-vintage and vintage champagne is one year and three years respectively. However, the maturing period is more likely to be three years from non-vintage and five years for vintage quality.
Champagne producers:
There are over 100 champagne houses and 15,000 smaller vignerons (vine-growing producers) operating in Champagne. These companies manage some 32,000 hectares of vineyards in the region, and employ over 10,000 people. Annual sales by all producers total over 300 million bottles per year, equating to roughly €4.3 billion of revenue. Roughly two-thirds of these sales are made by the large champagne houses and their grandes marques (major brands). 58% of total production is sold within France, with the remaining 42% being exported around the world – primarily to the UK, the U.S., and Germany.
At any one time, champagne producers collectively hold a stock of about 1 billion bottles which are being matured, equating to more than three years of sales volume.
The type of champagne producer can be identified from the abbreviations followed by the official number on the bottle:
Degorgement a la Glace:
When required for sale the bottles, still upside down, are passed along an automated line and necks are immersed in a freezing liquid of brine for seven minutes. The sediment is frozen into a pellet of ice which is removed by the process of degorement (disgorging). The degorgeur (the discharger) removes the temporary crown cap and the pressure of carbon dioxide within the bottle expels the pellet of ice. What is left behind is brilliantly clear champagne with an internal pressure of about five to six atmosphere. The little champagne lost by discharge is replaced by a dosage or solution of cane sugar and older champagne called liquor d’ expedition. The amount of sugar in the dosage will determine the style and relative sweetness of champagne. This will be indicated on the label.
The bottles are now sealed with best-quality corks from Portugal or Spain and wire cages are affixed to hold the corks in place. They may get a little more ageing before being dressed - neck foil and label – for sale.
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To be Continued..........